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Tái chế nhựa
Day chuyền tái chế đùn tạo hạt nhựa PP, PE

Product Description
1. Dây chuyền đùn tái chế tạo hạt nhựa PP, PE là dây chuyền chuyên dụng. chất lượng hạt nhựa đùn ra ổn định, hình thức đẹp..
2. Công suất đối với nhựa PP. PE đạt từ 120kg/h-600kg/h.
3. Dây chuyền công nghệ tiên tiến, vận hành ổn định, tự động hóa cao.
4. Tiêu hao năng lượng thấp
5. Chứng chỉ: ISO9001: 2000
6. Giao hàng: 38 ngày

   
 
Tiêu chuẩn: GB standard,CE
KHả năng cung ứng: 80 bộ/ năm
Thanh toán: T/T
Xuất sứ: China
Đóng gói: Thùng gỗ
Min. Order: 1 Set
Vận chuyển: Đường biển, đường bộ

Một số giới thiệu cho dây chuyền đùn tạo hạt nhựa tái chế:
 Specification on PE film palletizing line capacity 500kg/hour

 PART I Specification and quotation

 The process flow of PE film pelletizing line is as following:

Film elevated system →Metal detector→PE film shrinking machine( denifer)→ Extruding system→ Mold and High speed Net exchanging system→water ring pelletizing machine →water troughà dewatering machineàair blower system → Storage

A.  System Configuration of The Production Line

Necessary machine for PE film pelletizing line

1.     1 set of Elevated Conveyor

2.     1 set of metal detector

3.     1 set of PE film compressing machine

4.     1 set of Extruding Machine

5.     1 set of high speed Net exchanging system

6.     1 set of water-ring pelletizing machine

7.     1 set of water trough

8.     1 set of dewater Machine

9.     1 set of vibrating sieve

10.  1 set of air blower system

11.  1 set of Storage Hopper

12.  1 set of control cabinet

B. Detail Technical Parameter of Each Above Machine

B.1 Elevated Conveyor                                     1 set

1.         Effective Conveying Part: 6000mm;

2.         Motor Power: 1.5KW, Frequency Control;

3.         Conveying Belt Width: 900mm

4.         Adjustable elevated height

5.  the brand of Frequency invertor made by Fuji brand ./japan

 

B.2 Metal detector                                            1 set

1.         sensitive degree : Fe≥φ0.7mm , Sus≥φ1.5mm

2.         suitable convey speed : 20m/min—45m/min

3.         Conveying Belt Width: 900mm

4.         response to metal : alarm and stop

5.  Height of detecting hole: 250mm

6.  Original place : made in china

 

B.3 PE film compressing machine                               1 set

1. Motor: 90kw

2. Rotating Knives: 6pc

3. Fixed Knives: 3pc

4. Material of Knife: Alloy Steel Gr12MoV

5. There is a temperature testing point inside the machine.

6. the inside material is stainless steel

7 .the machine with cooling device ,the motor of cooling fan:3 kw

8. the motor is AC motor ,Made by Siemens

9. the compressing system with one glass window

10.the compressing system with one well closed door which is usded to clear inside of film compressing system

11. this compressing system with oil cylinder system which is used to open the cover on the top

12. the mtor of PE film compressing machine made by Siemens brand

 

B.4 Extruding Machine                                     1 set

1.         Screw Diameter: φ160mm

2.         Motor Power: 160 KW, DC Motor

3.         L/D:30:1

4.  the speed of screw:10-120 rpm

5  Material of screw : 38CrMoAl

6.  screw barrel : 6kw*8 heating zone

7.  vacuum venting system : 2 section

8.  the power of vacuum pump: 4 kw

9.  The gear bx : special hard gear reducer:       

10. Way of Lubrication: oiled

11. way of cooling : by wind ,the section of material feeding cooling by water

12. the transmission system adopts German’s technology. Three bearings horizontal design, SKF bearing, oiled lubricationimported seal. The machine of transmission system adopts spring pin for overload protection and overflow protection, and the electric elements adopt overflow protection .

13. Temperature controller made in Japan “RKC”

14. The machine with pressure sensor system

15.the motor of extruder with high current protect system and low current project system

16 .the mtor of extruder made by Siemens brand

 B.5 high speed Net exchanging device and mold                 1 set

1.No stop net exchanging device : 2.2 kw

2. the time for changed Net<2 seconds

3. the system pressure :16Mpa

4. Material : 40Cr

5.working positions : 2 cylinder ( high standard one )

6.the diameter of mesh plate : φ150mm

 

 

B.6 Water-ring pelletizing Machine                      1set

1. Capacity : 1000kg/hour (max)

2. Power: 2.2KW

3. water pump power: 4 kw , with capacity of 22 ton /hour for water flow .

4.  the material of the blade : 9CrSi,treated by quench

5.  the quantity of blade : 1 fixed blade and 1 rotary blade

6.  the palletizing speed : it is control by frequency conversion .

 B.7 water trough                        1set

1. the material : stainless steel

2. the water and pe pellet will convey to dewater machine

 B.8 Dewater Machine                        1set

1. Power: 5.5 KW

2.  Rotate Speed: 1450rpm

3. Adopt down-drainage  

4.  the material contact with the material : stainless steel

5.  the mtor of dewater system made by Siemens brand

 B.9 Vibrating sieve

1. vibrating motor power 0.44 kW

2. material stainless steel which is touch with the plastic material

 B.10 air blower system                                    1 set

1.  the power of the air motor: 4 kw;

2.  the diameter of the pipe : 110mm

3.  the material of the pipe : stainless steel

 B.11 Storage Hopper                               1set

1.  Volume: 1.5 m3

2.  Blending Motor Power: 2.2KW, by Siemens brand

3.  The material of storage : stainless steel

4.  On the middle of the storage tank with fiber-glass window which Is used to see inside

5.  The storage tank with two outlet which is used to discharge the PE pellet

6 , The outlet of the storage tank have 1.5 Meter from ground which is used to pack the pe pellet for customer .

7. the storage tank with dusty collection system

 

B.12 Control cabinet for the whole line                            1set

Siemens Contactor, RKC temperature control instrument, Made in Japan , speed adjust motor of extruder is EUROTHERM  made in England . and Automatic warming system for power overflow and pressure overflow. Siemens open circuit protection switch and pressure sensor device, PE pelletizing motor adopts Fuji transducer, all the electric relay made by siemens brand

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